Homogenizers

Wahal manufactures high shear homogenizer for works on the principle of the high centrifugal force produced due to the high rpm of the rotor mounted on the main spindle and thus producing a very high shear due to the specially designed minimal tolerance between the rotor and stator. The high shear homogenizer is homogenizing the feed particle into the fine droplet size and the degree of homogenization is very effective and capable for diverse products such that creams, lotion, flavor emulsion, dispersion of fine particles, blending of semi-liquid, dissolving, pasteurization, etc.

Wahal makes high shear mixer homogenizers which are characterized and acceptable by their flexibility, economically, technically as well as safety aspects. It works in a minimal tolerance between rotor and stator which provides much more fine results.

Type of High Shear Mixers

The different kinds of applications performed by the industries and the increasing regular demand of high-pressure homogenizer which performs a highly capable task that reduces easily globule size particles into fine droplet particles as per industrial aspects. Also, Wahal considers the cost factor throughout the process without any harm to the product result. A high-pressure homogenizer mixer improves the quality of the product and improve the efficiency of the process and reduces the cost factor throughout the process. Homogenizer works better when fed with a premix of uniform and fine globule or particle size, allowing the product to pass through the homogenizer at a much faster rate, normally in a single pass.

Wahal offers the different type of homogenizers as per applications such as

Inline Homogenizer

In-tank Homogenizer

Bottom Mounted Homogenizers

Homogenizer’s Features & Advantages

SPEED

The exceptionally rapid Wahal High Shear Mixers Homogenizer mixing action substantially reduces process time compared with conventional agitator and mixer and can reduce mixing time by up to 90%.

VERSATILITY

Wahal Homogenizers approach to mixing is that any one machine can perform the duties that in the past may have required several different pieces of process equipment. Unrivaled versatility allows any machine to be adapted to perform the widest range of mixing applications, mixing, emulsifying, homogenizing, disintegrating, dissolving, dispersing, blending, particle size reduction, and De-agglomeration.

AERATION FREE

As the Wahal Homogenizers In-Line mixer and the associated vessel and pipework form a closed system, the mixing process is completely aeration free. This is particularly important for applications where air entrainment creates a problem.

SELF-PUMPINGWAAL-MILL

In -Line mixers provide a high volume centrifugal pumping action which in most cases will be sufficient for the process requirements without the need for auxiliary pumps. If due to viscosity, vertical head or pipeline losses , the inline mixers output falls below the required figure it may be supplemented by the insertion of an auxiliary pump into the system without reducing the efficiency of the mixer

GURANTED EFFICIENCY

The Wahal Homogenizers In – Line mixer designed makes it physically impossible for any materials -liquids or solid-to pass from the inlet to the outlet without being subjected to intense mechanical and hydraulic shear as they pass through the rotor /stator work head. By passing is impossible.

Industrial Applications of Homogenizers

  • Pharmaceuticals
  • Sugar syrup preparation
  • Ointments/creams
  • Cosmetics/shampoos
  • Dilution of SLES surfactants
  • Pitch/Bitumen Emulsion
  • Dye Suspension
  • Paints
  • Printing inks
  • Lube Oils
  • Paper Coatings
  • Dairy & Confectionary
  • Soups
  • Beer
  • Wine
  • Fungicides
  • Insecticides etc.
  • The high shear mixer is designed for sanitary applications and can be configured to meet compliance with FDA norms. Our high shear mixers can also be supplied with ATEX approved motors or IEC -60079 Flameproof/explosion-proof motors with certification for hazardous applications.
  • Inlet and Outlet: Can be designed as per the specific requirement ( Flanged, DIN connections, Tri-clamp, ASA, etc. )
  • Control panel: ATEX approved control panels can also be supplied with our high shear mixers.
  • Motors: TEFC ( Totally enclosed fan cool ), Explosion-proof / ATEX certified motors can be supplied as standard to be used with frequency inverters or starters. Washdown motors and stainless motors can also be supplied.
  • Rotor/ stator: Can be supplied extra with each high shear mixer ( Expect the 4 stage model ) and can be used interchangeably as per the application.
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Contact:
Mr. Saurabh : +91-95607 30709,
Mr. Shubham : +(91)-9899387031

Email:
shubham@wahalengineers.com
dilbar@wahalengineers.com
wahalparveen@gmail.com

Head Office
Plot No. G-39, Friends Industries Area, Shahbad, Daulatpur
New Delhi – 110042, Delhi, India