Emulsification

It is process step of combining unblendable liquid phase in a formulation. It produces emulsions, with the help of homogenizers and rotor-stator mixers are particularly well suited for emulsifying. Its having an industrial application involving chemical processing, liquid pharmaceutical and food & beverage processing.

An emulsion is a mixture of two or more liquids that are normally immiscible (unmixable or unblendable). Emulsions are part of a more general class of two-phase systems of matter called colloids. Although the terms colloid and emulsion are sometimes used interchangeably, emulsion should be used when both phases, dispersed and continuous, are liquids. In an emulsion, one liquid (the dispersed phase) is dispersed in the other (the continuous phase). Examples of emulsions include vinaigrettes, milk, mayonnaise, and some cutting fluids for metal working.

The emuslion droplet size vary from 2 to 5 microns andcan go down to 0.5 microns in case of liquid emulsions. The word “emulsion” comes from the Latin word for “to milk”, as milk is an emulsion of fat and water, along with other components.

Two liquids can form different types of emulsions. As an example, oil and water can form, first, an oil-in-water emulsion, wherein the oil is the dispersed phase, and water is the dispersion medium. Second, they can form a water-in-oil emulsion, wherein water is the dispersed phase and oil is the external phase. Multiple emulsions are also possible, including a “water-in-oil-in-water” emulsion and an “oil-in-water-in-oil” emulsion.

Emulsions, being liquids, do not exhibit a static internal structure. The droplets dispersed in the liquid matrix (called the “dispersion medium”) are usually assumed to be statistically distributed.

The term “emulsion” is also used to refer to the photo-sensitive side of photographic film. Such a photographic emulsion consist of silver halide colloidal particles dispersed in a gelatin matrix. Nuclear emulsions are similar to photographic emulsions, except that they are used in particle physics to detect high-energy elementary particles.

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“After pilot testing the ZR splash mill and 4 stage inline homogeniser , and achieving very positive results we are highly satisfied with the production models installed by Wahal . Our company is primarily using the units for wet dispersion & grinding and experiencing significant improvements in batch cycle time, production efficiency and overall product quality. I highly recommend their products and their creative problem solving approach.”

Mr. Raman PrasadManager, Symbiotec Pharmalabs Pvt. Ltd.

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