Liquid Oral Making Plants function

Examples of Equipment Used:

  • Storage tanks and vessels
  • Weighing and dispensing systems
  • Mixers (Wahal high-shear mixers, propeller mixers, etc.)
  • Filters
  • Pumps
  • Filling machines
  • Labeling machines
  • Control systems

By combining these processes and equipment, Wahal’s liquid oral manufacturing plants efficiently produce high-quality liquid medications that meet strict regulatory standards.

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  • Wahal Liquid oral manufacturing plants are sophisticated facilities designed to produce large quantities of liquid medications like syrups, suspensions, and solutions. Here’s a simplified breakdown of their function
  • Key Features of Modern Liquid Oral Plants:
    • Automation: Many processes are automated to increase efficiency and reduce human error.
    • CIP/SIP Systems: Cleaning-in-place and sterilization-in-place systems ensure hygiene and prevent contamination.
    • GMP Compliance: Plants are designed and operated according to Good Manufacturing Practices (GMP) adhering to 21 CFR norms ( FDA approved ) to guarantee product quality and safety.
    • Closed Systems: Closed systems minimize the risk of contamination and product loss.
  • 1. Raw Material Handling:
    • Storage: The plant receives raw materials (active pharmaceutical ingredients, excipients, solvents, etc.) and stores them in appropriate conditions to maintain quality.
    • Preparation: Raw materials are weighed, measured, and pre-processed as needed. This might involve milling, grinding, or dissolving solids.

    2. Mixing and Compounding:

    • Sugar Syrup Preparation: Many liquid orals use a sugar syrup base. This is prepared in dedicated vessels with heating and mixing capabilities to dissolve sugar completely.
    • Main Mixing: Ingredients are combined in large mixing vessels equipped with agitators (like patented high-shear mixers from Wahal!). These ensure uniform dispersion and dissolution of all components.
    • Adjustments: pH, viscosity, and other parameters are carefully adjusted to meet the formulation’s specifications.

    3. Filtration:

    • Clarification: The mixture is passed through filters to remove any undissolved particles or impurities, ensuring a clear and homogeneous product.

    4. Storage and Transfer:

    • Holding Tanks: The finished liquid medication is stored in holding tanks before filling.
    • Transfer: Pumps and pipelines transfer the liquid between different stages of the process.

    5. Filling and Packaging:

    • Filling Machines: Automated machines fill the liquid into bottles or other containers with precise volumes.
    • Sealing and Labeling: Containers are sealed, labeled, and packaged for distribution.

    6. Quality Control:

    • Testing: Throughout the process, samples are taken and tested to ensure the product meets quality standards (potency, purity, stability, etc.).

     

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Contact:
Mr. Shubham : +(91)-9899387031

Head Office
Plot No. G-39, Friends Industries Area, Shahbad, Daulatpur
New Delhi – 110042, Delhi, India