Automation for manufacturing water based paints

PCC wet milling

7. Robotics:

  • Painting Robots: For automated application of specialized coatings or finishes.
  • Palletizing Robots: As mentioned earlier, for handling and stacking finished products.
  • Material Handling Robots: For transporting materials within the plant.

8. Safety Systems:

  • Automated Safety Interlocks: To prevent accidents and ensure safe operation of machinery.
  • Emergency Shutdown Systems: Automated systems to quickly shut down operations in case of emergencies.

Here are some Benefits of Plant Automation in Water-Based Paint Plants from Wahal :

  • Increased Efficiency and Productivity: Faster production cycles and reduced downtime.
  • Improved Quality and Consistency: Precise control over processes leads to uniform product quality.
  • Reduced Labor Costs: Automation reduces the need for manual labor.
  • Minimized Material Waste: Accurate dispensing and application of materials.
  • Enhanced Safety: Automation of hazardous tasks reduces risks to workers.
  • Better Data Collection and Analysis: Real-time data for process optimization and quality control.
  • Increased Flexibility and Adaptability: Easier to adjust production to meet changing demands.

By implementing these automation technologies, water-based paint manufacturers can achieve significant improvements in efficiency, quality, safety, and cost-effectiveness.

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Automation for manufacturing water based paints

  • Plant automation in the manufacturing of water-based paints involves integrating various technologies and systems to streamline and optimize the production process. Here’s a breakdown of what’s typically involved:
  • 1. Automated Raw Material Handling:
    • Automated Storage and Retrieval Systems (AS/RS): For efficient storage and retrieval of raw materials like pigments, binders, additives, and packaging materials.
    • Automated Weighing and Dispensing Systems: Precise measurement and dispensing of raw materials according to the paint formulation, ensuring consistency and reducing manual errors.
    • Conveyor Systems: For the automated transfer of materials between different stages of the production process.

    2. Automated Mixing and Blending:

    • Computer-Controlled wahal High Shear Mixers: Automated control of mixing speeds, times, and sequences to ensure homogenous blends and consistent quality.
    • Automated Addition Systems: Precise and automated addition of additives and colorants based on the recipe and real-time monitoring.
    • Inline Viscosity and Density Measurement: Automated sensors to monitor and control the viscosity and density of the paint in real-time, ensuring the desired consistency.

    3. Automated Pigment Dispersion using Wahal LPM Homogenizers :

    • Automated Feeding Systems: For controlled feeding of the pigment slurry into milling equipment.
    • Automated Monitoring of Milling Parameters: Sensors and control systems to monitor and adjust parameters like pressure, temperature, and speed for optimal pigment dispersion.

    4. Automated Filling and Packaging:

    • Automated Filling Machines: Precise filling of paint into containers of various sizes.
    • Automated Labeling Machines: Applying labels with product information accurately and efficiently.
    • Automated Palletizing Systems: Robotic systems to stack and prepare finished goods for storage and distribution.

  • 5. Quality Control Automation:
    • Automated Sampling Systems: Taking samples at various stages of production for quality testing.
    • Automated Testing Equipment: For testing properties like viscosity, pH, density, color, gloss, and drying time.
    • Real-time Data Acquisition and Analysis: Systems to collect and analyze quality data to identify and address potential issues quickly.

    6. Process Control Systems:

    • Programmable Logic Controllers (PLCs): To control and automate individual machines and processes.
    • Supervisory Control and Data Acquisition (SCADA) Systems: For overall monitoring and control of the entire plant operations, data logging, and reporting.
    • Enterprise Resource Planning (ERP) Integration: Connecting automation systems with ERP for seamless data flow related to production planning, inventory management, and order fulfillment.
WHAT OUR CLIENTS SAY

Testimonial

“After pilot testing the ZR splash mill and 4 stage inline homogeniser , and achieving very positive results we are highly satisfied with the production models installed by Wahal . Our company is primarily using the units for wet dispersion & grinding and experiencing significant improvements in batch cycle time, production efficiency and overall product quality. I highly recommend their products and their creative problem solving approach.”

Mr. Raman PrasadManager, Symbiotec Pharmalabs Pvt. Ltd.

Give us a call or drop by anytime, we endeavour to answer all enquiries within 24 hours on business days. We will be happy to answer your questions.


Contact:
Mr. Shubham : +(91)-9899387031

Email:
shubham@wahalengineers.com
dilbar@wahalengineers.com
wahalparveen@gmail.com

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Plot No. G-39, Friends Industries Area, Shahbad, Daulatpur
New Delhi – 110042, Delhi, India

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