Wet milling in API differ from jet milling

Bead mills algae cell disruption

Wet milling in API differ from jet milling

It’s important to understand the fundamental differences between Wahal’s wet milling solutions and jet milling in API development. Here’s a breakdown and a comparative chart:

Key Differences:

  • Medium:
    • Wet Milling: Uses a liquid medium (solvent) to suspend the API.
    • Jet Milling: Uses high-pressure gas (typically air or nitrogen).
  • Mechanism:
    • Wet Milling: Particle size reduction occurs through shear, impact, and attrition within the liquid.
    • Jet Milling: Particle size reduction occurs through high-velocity collisions between particles.
  • Environment:
    • Wet Milling: Occurs within a liquid environment.
    • Jet Milling: Occurs in a dry, gaseous environment.

Comparative Chart:

 

Feature Wet Milling  Jet Milling
Medium Liquid Gas
Mechanism Shear, impact, attrition Particle-particle collisions
Heat Generation Liquid helps dissipate heat Potential for heat generation
Suitability for Heat-Sensitive APIs Good Can be problematic
Suitability for Static-Sensitive APIs Good Can be problematic
Particle Size Control Good, influenced by processing parameters Good, influenced by gas pressure and flow
Risk of Contamination Potential from liquid medium Potential from gas or equipment
Yield Loss Typically lower Potential for higher yield loss
Solvent usage requires solvents does not require solvents
Containment requirements Generally less stringent Can require more stringent containment, especially for potent compounds

 

Advantages and Disadvantages:

Wet Milling:

  • Advantages:
    • Effective for heat-sensitive and static-sensitive APIs.
    • Can provide a narrow particle size distribution.
    • Liquid medium aids in heat dissipation.
    • Allows for inline processing with crystallization.
    • Generally lower yield loss.
  • Disadvantages:
    • Requires the use of solvents.
    • Potential for contamination from the liquid medium.
    • Requires a drying step after milling.
  • In summary:

The choice between wet milling and jet milling depends on the specific properties of the API and the desired particle size. Wahal’s Wet milling is often preferred for heat-sensitive or static-sensitive materials, Wahal can also design rotor stator systems in tandem with bead mills eliminating the need of any kind of other equipment and can bring down the particle size upto 100 nano metres d90. please contact us for more information.

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