Wet milling in API differ from jet milling

Bead mills algae cell disruption

Wet milling in API differ from jet milling

It’s important to understand the fundamental differences between Wahal’s wet milling solutions and jet milling in API development. Here’s a breakdown and a comparative chart:

Key Differences:

  • Medium:
    • Wet Milling: Uses a liquid medium (solvent) to suspend the API.
    • Jet Milling: Uses high-pressure gas (typically air or nitrogen).
  • Mechanism:
    • Wet Milling: Particle size reduction occurs through shear, impact, and attrition within the liquid.
    • Jet Milling: Particle size reduction occurs through high-velocity collisions between particles.
  • Environment:
    • Wet Milling: Occurs within a liquid environment.
    • Jet Milling: Occurs in a dry, gaseous environment.

Comparative Chart:

 

FeatureWet Milling Jet Milling
MediumLiquidGas
MechanismShear, impact, attritionParticle-particle collisions
Heat GenerationLiquid helps dissipate heatPotential for heat generation
Suitability for Heat-Sensitive APIsGoodCan be problematic
Suitability for Static-Sensitive APIsGoodCan be problematic
Particle Size ControlGood, influenced by processing parametersGood, influenced by gas pressure and flow
Risk of ContaminationPotential from liquid mediumPotential from gas or equipment
Yield LossTypically lowerPotential for higher yield loss
Solvent usagerequires solventsdoes not require solvents
Containment requirementsGenerally less stringentCan require more stringent containment, especially for potent compounds

 

Advantages and Disadvantages:

Wet Milling:

  • Advantages:
    • Effective for heat-sensitive and static-sensitive APIs.
    • Can provide a narrow particle size distribution.
    • Liquid medium aids in heat dissipation.
    • Allows for inline processing with crystallization.
    • Generally lower yield loss.
  • Disadvantages:
    • Requires the use of solvents.
    • Potential for contamination from the liquid medium.
    • Requires a drying step after milling.
  • In summary:

The choice between wet milling and jet milling depends on the specific properties of the API and the desired particle size. Wahal’s Wet milling is often preferred for heat-sensitive or static-sensitive materials, Wahal can also design rotor stator systems in tandem with bead mills eliminating the need of any kind of other equipment and can bring down the particle size upto 100 nano metres d90. please contact us for more information.

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