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Microalgae Biostimulant Processing Plants

3. Particle Size Reduction & Homogenization
Fine grinding for stable suspensions

Uniform particle distribution for improved foliar absorption

Integration with inline homogenizers

4. Formulation & Blending Systems
Liquid and suspension concentrate (SC) preparation

High-shear mixers and agitators

Additive dosing systems (nutrients, stabilizers, preservatives)

5. Storage, Transfer & Filling
Buffer tanks and storage vessels

Automated filling lines for liquid products

CIP-ready hygienic design

6. Automation & Control (PLC-Based)
Fully automated process control using Siemens PLC systems

Recipe management and batch traceability

Real-time monitoring of flow, temperature, and process parameters

Turnkey Solutions by Wahal Engineers

Unlock High-Performance Bio-Stimulants with Advanced Processing Technology

Wahal Engineers delivers end-to-end turnkey processing solutions for the production of microalgae-based biostimulants, enabling manufacturers to produce high-efficacy agricultural inputs with superior bioavailability and consistency.

From cultivation handling to cell disruption and final formulation, Wahal integrates advanced engineering with process expertise to deliver scalable, automated, and energy-efficient plants.

Why Microalgae Processing Matters
Microalgae such as Chlorella and Spirulina contain valuable intracellular compounds—amino acids, proteins, phytohormones, and micronutrients—that significantly enhance crop performance.

However, these actives are locked within rigid cell walls.

Efficient cell disruption is critical to unlock the full potential of microalgae-based biostimulants.

Wahal’s Complete Turnkey Offering
Wahal Engineers is uniquely positioned to deliver complete plant solutions, covering:

1. Feed Preparation & Slurry Handling
Agitated feed tanks with controlled solids concentration

Inline pumping and transfer systems

Automated dosing and batching systems

2. High-Efficiency Cell Disruption (Core Technology)
Horizontal Bead Mills for microalgae cell lysis

Optimized bead size and chamber design for maximum extraction

Continuous processing capability for industrial-scale throughput

Cooling systems to maintain product integrity

Ensures maximum release of intracellular bioactives

Key Advantages of Wahal Solutions
Complete Turnkey Responsibility – Single vendor for entire plant

Process Expertise – Deep understanding of wet grinding & dispersion

High Extraction Efficiency – Maximized bioactive recovery

Scalable Design – From pilot to large-scale production

Energy Efficient Systems – Optimized power consumption

Custom Engineering – Tailored to product and capacity requirements

Applications
Liquid biostimulants for foliar spray

Soil conditioners and root enhancers

Organic farming inputs

Specialty agri formulations

 

WHAT OUR CLIENTS SAY

Testimonial

Give us a call or drop by anytime, we endeavour to answer all enquiries within 24 hours on business days. We will be happy to answer your questions.


Contact:
Mr. Shubham : +(91)-9899387031

Head Office
Plot No. G-39, Friends Industries Area, Shahbad, Daulatpur
New Delhi – 110042, Delhi, India