Twin or Dual Shaft Dispersers

Wahal Engineers Twin Shaft Dispersers TSD are engineered for efficient mixing and dispersing of high-viscosity products, combining a high-speed disperser blade with a slower-speed anchor shaft fitted with scrapers for optimal laminar mixing. Unlike turbulent single-shaft mixing, the twin shaft design pushes viscous material into the working zone of the high shear and lower shear blades, while Teflon scrapers continuously clean the vessel walls, reducing material wastage, improving heat transfer, and ensuring consistent, homogeneous mixing quality. Designed for sanitary applications, Wahal’s twin shaft dispersers can be configured to meet FDA compliance requirements, with ATEX-approved or IEC-60079 flameproof/explosion-proof motor options available for hazardous processing environments. Fully customizable inlet/outlet connections (flanged, DIN, tri-clamp, ASA) and control panel options make these dispersers a reliable choice for pharmaceutical, food, chemical, and cosmetic manufacturers handling high-viscosity, difficult-to-mix formulations.

In Twin Dual Shaft Dispersers TSD, the feed product putted into the high speed disperser blade and to control the mixture for the uniform mixing inside the tank. Scrapers fit on the anchor shaft which help to remove the material from the interior vessel walls to enhance the heat transfer capabilities of the mixer. Due to the second one high speed dispersion shear force increased. These disperser is commonly used in highly viscosity mixture and provide efficient mixing and dispersing.

HOW DO Twin Shaft Dispersers TSD WORK?

  • In a twin or dual shaft high speed disperser, materials are mixed under laminar condition rather than turbulent mixing. The dispserser creates turbulence and the anchor rotating at slow speed in the middle distributes the product all along the circumference uniformally.
  • The high viscous product is pushed into the working zone of the high shear blade and lower shear blade that mixed, dispersed and dissolves the materials.
  • Teflon scrapers available in the mixing unit which cleans the mixer walls during operation and helps to reduce the wastage of materials and improve the mixing product quality and aids in heat transfer to an external jacket.
  • The sizes can be customised as per the volume, viscosity and other data available.

Key Features:

  • Variable speed for agitator and disperser or homogenizer.
  • Strong homogenization by top entry batch homogenize,
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients,
  • Complete process of mixing, dissolving, dispersing, emulsifying, homogenizing, heating and cooling in one unit.

Application

  • Paints, resins, silicones etc.
  • Pharmaceuticals: ointment, syrup, injection;
  • Food: mayonnaise, jam, butter;
  • Chemicals: polyester, synthetic fiber.
  • The high shear mixer is designed for sanitary applications and can be configured to meet compliance with FDA norms. Our high shear mixers can also be supplied with ATEX approved motors or IEC -60079 Flameproof/explosion-proof motors with certification for hazardous applications.
  • Inlet and Outlet: Can be designed as per the specific requirement ( Flanged, DIN connections, Tri-clamp, ASA, etc. )
  • Control panel: ATEX approved control panels can also be supplied with our high shear mixers.
  • Motors: TEFC ( Totally enclosed fan cool ), Explosion-proof / ATEX certified motors can be supplied as standard to be used with frequency inverters or starters. Washdown motors and stainless motors can also be supplied.
  • Rotor/ stator: Can be supplied extra with each high shear mixer ( Expect the 4 stage model ) and can be used interchangeably as per the application.
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Contact:

+(91)-9315799785

Head Office
Plot No. G-39, Friends Industries Area, Shahbad, Daulatpur
New Delhi – 110042, Delhi, India

Factory 

Murthal, Sonipat, Haryana 131039