Complete GCC Milling Solutions

Complete GCC Milling Solutions – From Wet Grinding to Drying & Packing by Wahal Engineers

At Wahal Engineers, we deliver complete turnkey solutions for GCC (Ground Calcium Carbonate) milling, covering every step from wet dispersion and particle size reduction to drying and final packing. Our systems are designed for maximum efficiency, automated precision, and unmatched reliability — making us the preferred partner for industries across the GCC region and beyond.

Precision Wet Milling Starts with Smart Powder Induction

Our process begins with the Wahal Liquid Powder Mixer (LPM) — a powerful system that integrates seamlessly with a jumbo bag unloading system for efficient and dust-free dosing of GCC powder into water.
This combination ensures:

• Uniform wetting and dispersion of powders
• Zero dust emission and improved operator safety
• Accurate dosing through automated controls
• Reduced batch time and higher product consistency

Whether it’s a 1-ton or 10-ton batch, our LPM system guarantees rapid and lump-free mixing, laying the foundation for a perfect slurry for downstream milling.

Achieve Narrow Particle Size Distribution with Wahal Bead Mills

Once the slurry is prepared, it’s processed through Wahal high-energy bead mills — designed specifically for GCC and mineral grinding applications.
Our advanced milling technology ensures:

• Sub-micron particle size with narrow distribution
• Continuous and energy-efficient operation
• Precise control over fineness and rheology
• Scalability from pilot to industrial production

The result? A consistent, high-quality GCC slurry ideal for coatings, paper, plastics, and other high-performance applications.

Drying and Packing – The Complete Finish

After achieving the desired fineness, the slurry is dried through customized drying systems — including spray dryers, flash dryers, or vacuum dryers, depending on product requirements.
Wahal’s integrated automation ensures smooth transition from milling to drying, followed by automated packing solutions that reduce manual handling and ensure product integrity.