Industry: Paint and lacquer industry
End product: Decorative Emulsion Paint
Application: Dispersing pigments and fillers in water
Decorative Emulsion Paint Manufacturing Unit – High-Efficiency
Decorative Emulsion Paint Manufacturing Unit – High-Efficiency
Looking to set up a paint manufacturing unit that produces high-quality decorative paints with maximum efficiency? Wahal Process Technologies specializes in turnkey decorative emulsion paint manufacturing plants, delivering dust-free, loss-free powder induction and fast dispersion with our advanced liquid powder mixers. Our solutions ensure cost-effective and scalable paint production unit setups.
What does a Paint Manufacturing Unit entail?
A paint manufacturing unit is a facility where raw materials like binders, pigments, fillers, solvents, and additives are processed to create decorative or industrial paints. These units can range from small-scale workshops to large, fully automated plants capable of producing thousands of liters per day. The design and efficiency of your paint manufacturing unit determine product quality, operating cost, and market competitiveness.
The customer requirements:( fill according to machine)
Challenges Faced by Conventional Paint Manufacturing Units
Conventional emulsion paint manufacturing units typically follow multiple stages such as premixing, dispersion, and let-down in separate tanks. This traditional setup can cause longer production cycles, high energy use, powder loss, and inconsistent quality. Additionally, dust from powder handling can lead to hygiene and safety issues in the plant.
Wahal’s Advanced Liquid Powder Mixers for Paint Production
Wahal’s Liquid Powder Mixer / flashmix integrates powder induction, wetting, and dispersion into a single inline process. This technology removes the need for separate premix tanks, reduces manpower, and speeds up production. Powder is inducted directly into the liquid stream without dust or product loss, ensuring full wetting and consistent dispersion.
Advantages compared to the previous process:
Key Benefits of Wahal Paint Manufacturing Units
Dust-free and loss-free powder induction for pigments, fillers, and thickeners.
Up to 500 kg/min powder induction rate for high-volume paint production.
Uniform dispersion ensuring consistent quality and strong color development.
Lower raw material consumption and energy usage.
Compact, integrated design ideal for both new setups and plant upgrades.
Applications in Decorative Paint Manufacturing
Wahal’s turnkey paint manufacturing units are ideal for producing:
– Interior and exterior emulsion paints
– Water-based primers
– Textured coatings
– Varnishes and glazes
– Putties and fillers
Case Study – Increasing Output & Reducing Costs
A leading decorative paint producer upgraded their paint manufacturing plant with Wahal’s inline liquid powder mixer. The result: 40% reduction in batch time, 15% pigment savings, and 30% less floor space required. The dust-free system also improved plant hygiene and safety.
Setting Up a Paint Manufacturing Unit with Wahal
We offer complete turnkey services for setting up paint production plants, from raw material handling to automated filling lines. Our PLC-controlled systems are designed for maximum productivity, scalability, and return on investment and have more than 70+ installations globally.
Following Wahal machines will help you understand the industry better!
Feel free to discuss our products with our officials and visit us on the Wahal website or store!
